Thank You for Your Interest

Thank you for visiting the DBR77 booth at Factory Innovation Week 2026 in Tokyo and for your interest in Digital Twin.

We are excited to share how our solution can transform your industrial operations.

Digital Twin

Virtual Factory Simulation

Create digital replicas of your production lines for testing and optimization

Key Features

Virtual factory modeling
Production line simulation
Testing environment
Optimization capabilities
Optimization challenges with AI support

Benefits

Risk-free testing
Process optimization
Better planning
Reduced trial-and-error costs

Challenges We Solve

Costly production line changes
Inability to test before implementation
Production disruptions during changes
Optimization challenges

Goals We Help Achieve

Test changes virtually
Optimize: layouts, production processes and technology
Minimize production disruptions
Improve line efficiency

What Makes This Solution Unique

Our Digital Twin solution combines ease of use with advanced capabilities. No programming knowledge is required to operate the system, making it accessible to a wide range of users. Additionally, the platform connects to AI services—either cloud-based or on-premise—and leverages an integrated knowledge base to assist in optimizing layouts, task sequencing, and identifying technological solutions.

Value for Different Roles

Digital Twin enables you to test changes virtually, predict outcomes, and make confident decisions — reducing risk and accelerating improvement across your operations.

•Compare scenarios with clear impact on cost, lead time, and output
•Reduce decision risk by testing changes virtually before execution
•Support internal approvals with simple, evidence-based results
•Prioritize the initiatives with the highest measurable business impact
•Align HQ and plants with one shared fact-based improvement plan

•Identify the true bottlenecks and the fastest ways to remove them
•Validate operational changes before rollout to reduce trial-and-error
•Improve production stability by testing schedules and constraints in advance
•Compare trade-offs clearly (output vs. WIP vs. lead time vs. staffing)
•Standardize improvement planning across lines and plants

•Test layout, staffing, and flow changes without stopping production
•Predict impact on daily output, lead time, and waiting time
•Reduce "rework kaizen" by choosing proven countermeasures first
•Prepare smoother rollouts with clear steps and expected results
•Share improvement logic clearly with teams and HQ

•See where time is lost (bottlenecks, blocking, starving, waiting)
•Compare countermeasures quickly (buffer size, changeover plan, staffing)
•Plan shifts and schedules with fewer last-minute surprises
•Improve line balance by testing task distribution options
•Focus effort on the changes that bring the biggest measurable gain

•Identify machines where downtime hurts output the most
•Test maintenance timing and response scenarios to reduce production loss
•Prioritize reliability improvements by measurable operational impact
•Support stronger planning with evidence, not only experience
•Reduce repeat problems by focusing on the biggest system constraints

•Evaluate how quality checks and rework affect lead time and output
•Compare scenarios that reduce defects while keeping flow stable
•Support standardization decisions with measurable operational impact
•Improve cross-team alignment on quality countermeasures
•Reduce hidden quality costs by preventing bottleneck shifts and delays

•Use operational data to keep the model close to reality
•Create a standard method to evaluate changes across sites
•Reduce "tool sprawl" by linking analytics to decision-making
•Support governance with traceable assumptions and results
•Scale simulation use from one line to multi-plant planning

•Use available data sources to build a usable model step-by-step
•Reduce manual analysis by standardizing scenario evaluation
•Provide clear outputs for operations (recommendations, impact estimates)
•Support consistent KPI definitions across tools and teams
•Enable expansion without major system replacement

•Compare staffing levels and shift patterns and their impact on output
•Identify where skill gaps may become bottlenecks
•Support training plans based on future process needs
•Reduce change stress by preparing clear rollout plans
•Improve engagement by linking changes to clear, realistic outcomes

•Validate recommendations with simulation results and clear trade-offs
•Accelerate alignment by showing "why this works" visually and logically
•Provide decision-ready improvement options with impact estimates
•Reduce risk in rollout by testing assumptions early
•Leave a repeatable method the client can keep using

PoC Partnership Program Japan

Join us as a PoC (Proof of Concept) Partner

We invite you to participate in our exclusive PoC Partnership Program, limited to 20 companies from various industries. As a PoC Partner, you receive our software at special conditions in exchange for helping DBR77 adapt our solutions to Japanese customer needs through brief monthly feedback sessions (approximately 30 minutes).

All conditions can be individually discussed and adjusted to meet your specific needs.

Phase 1: Setup & Customization (Months 1-3)

We begin with a workshop to understand your specific needs and goals. During this phase, we customize the solution as far as possible to accommodate your requirements—free of charge. Additional services outside the software license (such as IoT sensor connections, custom integrations, etc.) are available at discounted rates. Once customization is complete, you transition to Phase 2.

Phase 2: Paid PoC (12 Months Usage)

You declare what you believe the software should cost in the Japanese market, and you pay only 50% of your declared amount. This ensures high value for you while helping DBR77 establish appropriate standard pricing for Japan.

After PoC: Long-term Partnership

Standard prices will be established based on feedback from all PoC Partners. As a founding PoC Partner, you receive a permanent 50% discount on standard prices.

This exclusive offer applies to all DBR77 products.

Individual services are provided at 30% discount based on European prices until Japanese standard prices are established.